Laser Welding Cost Calculator

Calculate accurate laser welding costs for all processes and materials. Optimize pricing with comprehensive cost analysis including gas, power, and labor. See our power consumption reference for energy costs.

Welding Parameters

Weld Specifications

Equipment

Operating Costs

Quality & Batch

Ready to Calculate

Enter your welding parameters and click "Calculate Cost" to see detailed analysis.

Welding Optimization Tips

Process Selection

  • • Use keyhole for thick materials (>3mm)
  • • Conduction mode for thin sheet (<2mm)
  • • Seam welding for continuous joints
  • • Spot welding for quick tack welds

Cost Reduction

  • • Maximize batch sizes to reduce setup time
  • • Use nitrogen instead of argon for mild steel
  • • Optimize gas flow (15-20 L/min typical)
  • • Regular maintenance prevents costly failures

Quality Improvement

  • • Ensure proper joint fit-up (gap <0.2mm)
  • • Use appropriate shielding gas for material
  • • Preheat thick sections to prevent cracking
  • • Post-weld heat treatment for stress relief

Pricing Strategy

  • • 40%+ margin for complex welding jobs
  • • Charge setup fees for small batches
  • • Premium pricing for certified welds
  • • Volume discounts at 50+ pieces